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EXTERNAL WALL SOLUTIONS

Insulating the external walls of a building is crucial to the overall thermal performance of the dwelling. The external walls can be constructed using various methods;  
. Insulated render systems 
. Masonry cavity 
. Framed construction – often timber with growing popularity in the UK and Ireland.

Using Rockwool solutions, such as full fill Cavity batts and cavity barriers within the wall cavity will also prevent fire spread through the building envelope. For fire prevention solutions visit our FirePro range.

The maximum allowable Elemental U values for external walls are; (W/m2K)
. England, Wales 0.35
. Scotland 0.30 or 0.27
. Republic of Ireland 0.27 (dwellings), 0.45 (buildings other than dwellings)

Perform your own U-value calculations and Condensation Risk Analysis with BuildDesk U the free downloadable software from BuildDesk. For U-value training courses and consultancy visit the BuildDesk website to find out more.

To comply with building regulations and as part of the design process in the residential sector, you may need to submit SAP calculations to Building Control. If you require more information on SAP 2005 we suggest you visit the BuildDesk website. BuildDesk produces the leading SAP 2005 software tool, BuildDesk Energy Design, together with training and consultancy services. BuildDesk is a member of the Rockwool Group


Insulated Rendered Systems

External wall insulation is the provision of insulation onto the external fabric of a building protected by a specialist render. There are many benefits to this method of insulation. Low U Values for walls can be easily achieved using external wall insulation on both new build construction as well as refurbishment work.

By utilising external wall insulation, the risk of interstitial condensation is reduced as the wall structure is protected from extremes of temperature.


External Insulated Rendered Systems
Masonry, lightweight metal frame
Rockshield
(Thermal, Acoustic, Fire)


Masonry Cavity Walls 
Full fill cavity insulation
Rockwool Cavity (built-in)
(Thermal, Fire)

Energysaver (blown/retrofit)
(Thermal, Fire)


Partial fill cavity insulation
HP Partial Fill
(Thermal)

HP Partial Fill + Rockliner
(Thermal,acoustic)

Cavity closers-
windows, doors

Rocklose & RockReveal
(Thermal, Fire)


Masonry Solid Walls
Dry lining
Rockwool Flexi  
(Thermal, Acoustic)

Rockliner
(Acoustic)


Timber Frame
Cold frame
Rockwool Flexi 
(Thermal) 

Warm frame
Rockwool Flexi +
HP Partial Fill

(Thermal)


Twin Skin Metal Cladding
Cladding Roll
(Thermal, Acoustic, Fire) 
 
Rainscreen Cladding &  
Curtain Walling
Rainscreen Duo Slab
(Thermal, Fire)


Rockwool Rockshield Systems use the highest quality materials to produce a high performance external wall insulation. The system consists of a high density, external wall-grade Rockwool insulation board, protected by a specialist Rockshield render. The insulation also buffers the render from movement reducing and potentially eliminating the requirement for expansion joints.

Block walls
Block walls are suitable for use in buildings that are continually occupied and require heating for
large parts of the day – such as hospitals, student accommodation and nursing homes etc. The most efficient way of insulating such a building is by placing the insulation on the outside, thus placing the thermal mass on the inside. The internal block work then acts as a heat sink, storing heat in the day whilst radiating it at night, allowing the heating system to run at its most efficient. Research has proven that this is the most economical way to heat and insulate these type of buildings.

Metal frame systems
The Rockshield Metal Frame System has been developed to meet the specific demands of the

National House Builders Council, NHBC. It is intended for use where lightweight metal frames are incorporated within a pre-cast concrete structure. The Rockshield Metal Frame System brings a totally fire safe solution to the market utilising products with vastly superior fire properties.


Masonry Cavity Walls

Masonry cavity walls have been popular in the UK as a simple and traditional cost effective method of external wall construction, offering great flexibility in design and excellent thermal performance.

There are three general methods for insulating masonry cavity walls. Partial fill cavity; Built in full fill cavity; Full fill retrofit cavity (for upgrading existing empty cavities). 

Full fill cavity systems provide the best U value to wall with a low cost. Even with dense concrete blocks it is possible to achieve very high thermal performance in a manageable wall width. Full fill systems do not require fire stopping and have British Board of Agreement Certificate.

With improving U values for walls and other elements, it has become necessary to ensure that no cold bridges exist at junctions and door/window reveals.
Rockwool Rockclose, insulated dpc product has been specially designed to fill these applications.
Timber Frame Walls

This form of construction is  energy efficient, sustainable, quality assured and environmentally friendly. This most environmentally friendly construction method has also low ‘embodied energy’ and regularly achieve "very good" and "excellent" ratings under EcoHomes. 

Timber frame walls insulated with Rockwool Flexi slab can provide better insulation performance than masonry walls of comparable thickness.

Rockwool Flexi is a unique insulation product with a patented flexible edge along one side, ensuring a perfect fit is maintained between the product and its supporting framework. This
is essential in order to maintain the thermal integrity of the construction.

Typical softwood timber moisture contents can vary dependant on exposure to the elements. As a rule of thumb, timber will expand 1% for every 4% of moisture content. If insulation is installed when timber has high moisture content, it can result in a potential 6 mm vertical void on each side, when the timber dries out, Rockwool Flexi will expand into this void, ensuring thermal integrity, whilst rigid insulations may leave a 6 mm gap, or even fall out.
Twin Skin Metal Cladding

Profiled metal clad construction has been successfully used in the UK for 40 years and is the most common form of construction for industrial and warehouse buildings.

Profiled metal systems typically consist of a low profile metal inner sheet, separated from an outer, higher profile, metal weather sheet. The cavity is filled with a layer of insulation to provide maximum thermal performance. Using Rockwool Cladding Roll will offer a high performance, lightweigh insulant with A1 fire resistance.

Advantages;
. Fast method of construction,
.
Lightweight construction, reducing structural steel and foundation costs,
.
High level of fire resistance can be achieved using Rockwool Cladding Roll)
. Secure,
.
Cost effective,
.
Easy to install.

Minimising thermal bridging
Thermal bridging is minimised if the full thickness of insulation is maintained accross the whole roof and wall area and fixings through the insulation are kept to a minimum. details at corners, gutters, junctions and openings should be designed to maintain the continuity of insulation wherever possible. On site, check that there are no gaps in the insulation layer.

Acoustics
The acoustic properties of Rockwool Cladding Roll combined with the relatively high density of the inner and outer metal sheets, can reduce sound transmission to acceptable levels. This may be particularly important for buildings in or around airports where aircraft noise could be intrusive. Factories with high internal noise levels may require low sound transmission levels to prevent annoyance to occupiers of neighbouring buildings.
Rainscreen Cladding

Rainscreen cladding is a layered cladding system typically comprising an outer skin which incorporates air gaps but forms the primary rain barrier, a ventilated air gap that prevents water ingress and an effectively impermeable backing wall with an insulating layer.

The modern concept of rainscreen overcladding was developed in Scandinavia during the 1940's and came into widespread use in Europe in the 1970's. Lightweight rainscreens were developed in the UK in the 1980's with the majority of the earlier projects located in the harsh climatic conditions of Scotland. It is not a new concept and many years of experience have been gained in the development of the relatively easily installed lightweight systems currently available.

The concept of overcladding is  simple, but to be successful it is essential that a detailed knowledge of the physical principles and materials involved be incorporated into the design details.

Rockwool Rainscreen Duo-slab is a dual density insulation slab which has been specifically developed for use behind rainscreen cladding systems and also for sealed cladding systems such as curtain walling and other over cladding systems.

Rainscreen Duo-slab comprises a robust outer surface (designed to withstand the rigours imposed on site) and a resilient face (designed to accomodate the substrate to which it is being applied).

Acoustics, fire and wind resistance
Rainscreen Duo-slab can significantly improve the acoustic performance of the external building structure and are rated A1 when tested  to EN 13501-1 classification using test data from reaction to fire test.

The tests carried out with Rainscreen Duo-slab simulated and exceeded the maximum UK basic wind speed of 56m/s as defined by BS CP3:Chapter 5:Part 2:1972.

SOLUTIONS BY CONSTRUCTION TYPES
Building
elements
Construction
guides
PerformanceNBS Plus
clause
CAD
downloads

Rockshield

External walls,
insulated rendered systems
Method Thermal

U values
M21-210

Insulated
render system

DXF   DWG   DWF


  
External walls,
metal frame systems
Method Thermal

U values
M21-210

Metal frame system

DXF   DWG   DWF


  
Rainscreen duo slab

External walls,
rainscreen cladding &
curtain walling
Method Thermal

H11-110
H51-110
H92-776

DXF  
DWG   DWF

  
Cladding roll

External walls,
twin skin metal cladding
Method Thermal

U values
H31-254
H31-271
H31-234

DXF  
DWG   DWF

  
Rockwool Cavity

External cavity walls,
full fill
Method Thermal

U values
Brick/block


Block/block

Aercrete block/block
F30-15012.5mm plasterboard on dabs

Brick/block
DXF   DWG   DWF

Block/block
DXF   DWG   DWF

13mm plaster


Brick/block
DXF    DWG   DWF

Block/block
DXF   DWG   DWF

  
HP Partial fill

External cavity walls,
partial fill
MethodThermal

U values
Brick/block


Block/block
F30-15112.5mm plasterboard on dabs


Brick/block
DXF   DWG   DWF

Block/block
DXF   DWG   DWF



13mm plaster

Brick/block
DXF    DWG   DWF

Block/block
DXF    DWG   DWF

  
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Energysaver

External cavity walls,
full fill (blown/retrofit)
Method Thermal

U values
Brick/block


Block/block
P11-22012.5mm plasterboard on dabs


Brick/block
DXF    DWG   DWF

Block/block
DXF   DWG   DWF


13mm plaster

Brick/block
DXF   DWG   DWF

  
Rockwool Flexi

External timber frame
 cavity walls,
(cold frame)
Method Thermal

U values

With service zone
P10-210
DXF 
  DWG   DWF


With 25mm battened
service zone

DXF   DWG   DWF

External timber
frame walls,
with tile hanging
Method Thermal

U values
P10-210Cold frame

DXF
   DWG   DWF

Hybrid frame
Rockwool Flexi
DXF   DWG   DWF

External timber frame
cavity walls,
(warm frame)
Method Thermal

U values
P10-210
DXF
   DWG   DWF

Rockliner 

External cavity walls,
HP Partial fill + Rockliner,
dry lining

MethodThermal

U values
K10-185
DXF   DWG   DWF

  
Separating walls,
dry lining & flanking

Method

Movie

Acoustic
E4-Rw 50 dB
K10-185
DXF   DWG   DWF

  
Rocklose

Rocklose
Insulated dpc minimising cold bridges in wall constructions
Method ThermalF30-180Masonry wall - timber window frame

DXF  
DWG   DWF


Masonry wall - aluminium window frame

DXF   DWG   DWF


Masonry wall - stanchion protruding into cavity

DXF   DWG   DWF

  

Download free DWG from Autodesk & Adobe Reader

     Free DWG from Autodesk

 

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